hi-merger

Stir and Defoam Machine

Sugino's Hi-Merger is an ideal solution for high-precision mixing and defoaming. Hi-Merger can mix liquid and powder without creating unwanted bubbles. Centrifugal force is applied to the container in both directions — rotation and revolution — and the convection generated is used for rapid and high-precision mixing and defoaming of materials. The unit is easy-to-use and intuitive, even for beginners. Hi-Merger features simple touch panel operation and software developed for convenience and intuitive operation.

Mixing

Ideal for powders and liquids, or for combining different liquids to make a uniform paste and/or slurry.

Defoaming

Efficiently and effectively removes bubbles in paste, slurry and liquid.

Degassing

Removes dissolved gas from liquid by using a vacuum pump.

Rotation & Revolution

Utilizes rotation and revolution simultaneously at high-speed.

Removes Bubbles Created During Mixing / Stirring

Hi-Merger pushes out the bubbles created during processing by using simultaneous rotation and revolution at high speed - generating convection flow.

Atmospheric pressure type sufficiently defoam, but to remove dissolved gas in your material, vacuum pressure is recommended.

Reduces Damage to Materials

With no rotor blade, Hi-Merger causes no direct damage to the materials, and no loss of materials during processing.

APPLICATIONS

RESIN, ADHESIVE, SEALING COMPOUND

Epoxy resin, silicone resin, acrylic resin, urethane resin
Sliding agent (SKC, Moglice, Turcite bond) varnish, gasket sealant gum
Two-component adhesive, single-component adhesive, UV curing glue, adhesive for optical lens (Balsam etc.)
Black-painting materials: Paint for optical elements, anti-reflection paint on the inner surface of the lens GT-7, etc.

ELECTRICAL MATERIALS

Solder paste, silver paste, conductivity, resistance-insulating paste, insulating varnish, encapsulant, encapsulant for LED sealant, secondary battery material

INK, PAINT, PIGMENTS

Printing inks, paint, toner

APPLICATIONS

COSMETICS

Lipstick, mascara, nail products, creams and emulsions, foundation

CHEMICAL MATERIALS, RESEARCH AND DEVELOPMENT (R & D)

Cellulose Nanofibers (CNF) material, Biomass nanofiber

MINERAL, LUBRICATING OILS

Abrasive grains, cement, lime, sintered material, grease

FOOD

Syrup, starch, powder

MEDICAL AND DENTAL MATERIALS

Medical components, medical products, tinctures, ointments, dental materials including Alginic acid, dental mold materials

Material Examples

Clay

Epoxy Resin

Two-Component Adhesive

Algin Acid

Silicone

Black Painting Materials

Ultraviolet Cure Glue

Sealant

Insulating Paste

Varnish and Pigment

Foundation

Essence

Grease

Starch and Syrup

Explore the Hi-Merger Models

Compact model with auto-balance function

The HM-50SE is capable of processing up to 50ml in a compact, easy to handle size. This model is equipped with an auto-balance function - there's no need to adjust the weight of your materials to ensure balance. A desktop or benchtop unit, ideally suited for R and D applications.

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Features

Auto-balance function - no need to adjust weight of material
For small amounts / quantities - ideally suited for R&D applications
Desktop or benchtop type, space-saving, easy to carry and place
1 axis control - speed ratio between rotation and revolution is fixed, easy-to-control settings

Specifications

Specification
Capacity	50ml x 1
Type	Bench mount
Additional function	Auto-balance
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	1-axis
Revolution speed	200 ~ 2,000min-1
Rotation speed	100% of revolution
Dimensions	Width215 x Depth265 x Height355mm
Weight	20kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC100 ~ 115V 50/60Hz Max.0.4kVA

Dimensions

Available Options

Assorted containers
Adaptor for containers

Equipped with a defoam mode, the HM-200WD can stir and defoam 400ml of material at one time. With defoam mode, it provides powerful defoaming even without a vacuum function.

Features

Equipped with defoam mode - stir mode and defoam mode are based on 2 stage ratio of rotation/revolution, making the defoam mode more powerful
Bench-mountable design, space saving, compact, light weight, easy to carry and move
1 axis control - the ratio of rotation/revolution speed is fixed, makes setting easy
Touch panel operation for simple, intuitive operation

Specifications


Capacity	200ml x 2
Type	Bench mount
Additional function	Defoam function
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	1-axis
Revolution speed	Stir operation:180 ~ 1,800min^-1 Defoam operation:220 ~ 2,200min^-1
Rotation speed	Stir operation:50% of revolution Defoam operation:2.5% of revolution
Dimensions	Width345 x Depth440 x Height430mm
Weight	30kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC100 ~ 115V 50/60Hz Max.600VA

Dimensions

Available Options

Assorted containers
Adaptor for containers

.

The HM-400W is ideally suited for medium production, and can stir and defoam up to 800 ml at one time. This unit is self-contained, and easy to carry. Rotation and revolution speed are separately controlled, enabling finer stir and defoam control.

Features

2 axes control - the ratio of rotation/revolution speed is variable, enabling finer stir and defoam control
Color touch panel operation - for simple, intuitive operation

Specifications


Capacity	400ml x 2
Type	Self-contained(With caster)
Additional function	-
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	2-axis
Revolution speed	160 ~ 1,600min^-1
Rotation speed	10-90% of revolution
Dimensions	Width500 x Depth575 x Height760mm
Weight	120kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	100V Spec: AC100 ~ 115V 50/60Hz 200V Spec: AC200 ~ 220V Single-phase 50/60Hz Max.1.5kVA

Dimensions

Available Options

Various containers

Adapter for containers

Suited for Mass Production

The HM-2500WV can stir and defoam up to 5000ml of material at one time. Rotation and revolution speed are separately controlled, enabling finer stir and defoam control.

Features

Large volume capacityCapable of processing 5000ml at one time
2 axes controlThe ratio of rotation/revolution speed is variable, enables finer stir and defoam
Color touch panel operationSetting is done on a touch panel, very simple operation

Specifications


Capacity	2,500ml x 2
Type	Self-contained(With caster)
Additional function	-
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	2-axis
Revolution speed	100 ~ 1,000min^-1
Rotation speed	10-90% of revolution
Dimensions	Width900 x Depth1,020 x Height1,180mm
Weight	825kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC200V Three-phase 50/60Hz Max.17.3kVA

Dimensions

Available Options

Assorted containers
Adaptor for containers

A NEW large-capacity model - mix a full size pail directly.

The HM-20000W is a larger capacity mixing and defoaming machine that meets the needs of mass production. This model allows you to mix two pails at one time.

Features

Mixing and defoaming for large capacity needs
For mass production, two pails can can be used (20000ml x 2)
Use various container types
With an optional container adapter

Single-axis control
The ratio of rotation and revolution has three patterns

Specifications


Capacity	20,000ml x 2
Type	Self-contained
Additional function	-
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	1-axis
Revolution speed	10 steps(1～10)50~500min⁻¹ 50 ~ 500min^-1
Rotation speed	Selectable speed at 20%, 50%, 70% of revolution speed
Dimensions	Width1,980 x Depth1,485 x Height1,320mm
Weight	2,500kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC200V Three-phase 50/60Hz Max.14kV

Dimensions

Perfect for low-volume production or research and development — equipped with vacuum function

The HM-200WV can stir and defoam 400ml of materials at one time. Rotation and revolution speed are controlled separately, enabling finer stir and defoam control.

Features

Vacuum function
More powerful defoaming capabilities with the vacuum function, dramatically reduces processing time
Color touch panel operation
Control settings with an easy-to-use touchscreen panel

1 axis control
The ratio of rotation/revolution speed is fixed, making settings simple and easy

Specifications


Capacity	200ml x 2
Type	Bench mount
Additional function	Vacuum defoam function
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	1-axis
Revolution speed	200 ~ 2,000min^-1
Rotation speed	50% of revolution
Dimensions	Width625 x Depth575 x Height435mm
Weight	95kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC100 ~ 115V 50/60Hz Max.1.5kVA

Dimensions

Options

Special cabinet
Various container
Container adaptor

For medium production, equipped with vacuum function.

The HM-400WV is capable of mixing and defoaming material up to 800ml. This model is equipped with a vacuum function, delivering more powerful defoaming performance. The HM-400WV is a free-standing type, easy to move and place.

Equipped with vacuum function
Delivers more powerful defoaming performance, while drastically reducing processing time
Easy operation with colorful touch panel
Simplified control with easy-to-use controls

1 axis control
The ratio of rotation to revolution is constant, with settings that are simple to manage

Specification

Capacity	400ml x 2
Type	Self-contained(With caster)
Additional function	Vacuum defoam function
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	1-axis
Revolution speed	160 ~ 1,600min^-1
Rotation speed	50% of revolution
Dimensions	Width560 x Depth715 x Height940mm
Weight	245kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC200V ~ 220V Single-phase 50/60Hz Max.3.0kVA

Dimension

Available Options

Assorted containers
Adaptor for containers

NEW! Large type with vacuum defoam.

The HM-1000W is a large type model equipped with a vacuum pump.
The rotation ratio is changeable, and it supports a wide range of material from low viscosity to high viscosity.

Large capacity
Capable of processing 2,000ml at one time.
Equipped with vacuum pump
Provides stronger defoam power, significantly cutting processing time.

Rotation ratio is changeable
Supports wide materials from low viscosity to high viscosity.

Specifications

Capacity	1,000ml×2
Type	Self-contained(With caster)
Additional function	Vacuum defoam function
Time setting	1seconds ~ 99minutes59seconds
Controlled axis	1-axis
Revolution speed	130 ~ 1,300min^-1
Rotation speed	20%, 50%, 70% of revolution speed, selectable *Please select before arrange production
Dimensions	Width715 x Depth805 x Height965mm
Weight	500kg
Usage environment	5 ~ 35˚C 35 ~ 85%RH(No condensation)
Power supply	AC200V Three-phase 50/60Hz Max.6.9kVA

Dimensions

Available Options

Assorted containers
Adaptor for containers

High-precision large-capacity type with vacuum function is born

The Hi-Major HM-2500WV is a stirring defoamer equipped with a vacuum pump in addition to the 2-axis control used in the atmospheric pressure type. Stirring and defoaming is possible even more efficiently than before.

Large-capacity stirring defoaming
It is possible to process 5000 ml at a time.
Equipped with a vacuum pump Demonstrates a higher level of defoaming power and significantly reduces processing time.
2-axis control Since the ratio of rotation and revolution speed can be changed freely, more accurate stirring and defoaming is possible.

Specifications


Capacity	2,500ml×2
Type	Self-contained(With caster)
Additional function	Vacuum defoam function
Time setting	1 seconds ~ 99 minutes 59 seconds
Controlled axis	2-axis
Revolution speed	100 ~ 1,000min^-1
Rotation speed	公転速度の10％〜 90％
Dimensions	Width 1250 x Depth 1010 x Height 1225mm
Weight	1300 kg
Usage environment	5 ~ 35˚C 35 ~ 85% RH (No condensation)
Power supply	AC200V Three-phase 50/60Hz Max.20.8kVA

Dimensions

Available Options

Assorted containers
Adaptor for containers